SEPARATOR EFFICIENCY -FORMULA 1

SEPARATOR EFFICIENCY -FORMULA 1

You can calculate the separator efficiency by using following input parameters:

1. Residue of fresh feed

2. Residue of fines

3. Circulation factor

4. Residue of coarse return

you can also calculate the following mill calculation by clinking below:

CIRCULATION LOAD

CIRCULATION FACTOR- FORMULA 1

CIRCULATION FACTOR IN BALL MILL -FORMULA 1

1. Net Power Consumption of ball Mill

2. Gross Power Consumption of Ball mill

3. Arm of Gravity of Ball Mill 

4. Gypsum Set Point at Weigh Feeder

5. MAXIMUM BALL SIZE OF GRINDING MEDIA IN MILL

6. PERCENTAGE OF FILLING IN BALL MILL

	Calculate Separator Efficiency
Input Data:	Formula-1
1	Residue of fresh feed, %	Ro
2	Residue of fines, %	Rf
3	Circulation factor, -	C
4	Residue of coarse return, %	Rg
Formula:
	Separator Efficiency in %
	[log(Ro/Rf) - C * log[{Ro+(C-1)*Rg} / {Rf+(C-1)*Rg}]]*100
	log(Ro/Rf) - C * log[{Ro+(C-1)*100} / {Rf+(C-1)*100}]
	SEPARATOR EFFICIENCY
	INPUT
SN	DESCRIPTION	UNIT	VALUE
1	Residue of fresh feed, %	%
2	Residue of fines, %	%
3	Circulation factor	-
4	Residue of coarse return, %	%
	OUTPUT
RESULT	SEPARATOR EFFICIENCY IN %	%
	Target (70-80)

you can also calculate following calculation by clicking them below:

1. FAN POWER CONSUMPTION

2. BAROMETRIC PRESSURE AT SEA LEVEL

3. RAW MIX TO CLINKER RATIO

4. PERCENTAGE DEGREE OF FILLING IN KILN

5. THERMAL LOADING IN KILN - FORMULA-1

6. THERMAL LOADING IN KILN - FORMULA-2

7. VOLUMETRIC LOADING IN KILN

8. MATERIAL RESIDENCE TIME IN KILN

9. CLINKER RESIDENCE TIME IN COOLER

10. EXCESS AIR CALCULATION

11. RADIATION HEAT LOSSES

12. CONVECTION HEAT LOSSES

13. FORCED CONVECTION HEAT LOSSES

14. PERCENTAGE ASH ABSORPTION IN CLINKER

15. RAW MIX TO CLINKER RATIO - DUST TO KILN

16. RAW MIX TO CLINKER RATIO - DUST TO SILO

17. HEAT OF REACTION TO PRODUCE 1KG OF CLINKER

18.  FALSE AIR W.R.T. MIX- Based on O2 Analysis

19.  FALSE AIR W.R.T. GAS- Based on O2 Analysis

20. FALSE AIR W.R.T. MIX- BASED ON CO2 ANALYSIS

21. FALSE AIR W.R.T. GAS- BASED ON CO2 ANALYSIS

22. ARM OF GRAVITY OF BALL MILL

23. NET POWER CONSUMPTION OF BALL MILL

24. GROSS POWER CONSUMPTION OF BALL MILL

25. NEW PRODUCTION RATE OF MILL BASED ON NEW BLAINE SIZE- Formula 
26. NEW PRODUCTION RATE OF MILL BASED ON NEW BLAINE SIZE- Formula 2 
27. NEW PRODUCTION RATE OF MILL - MILL OUTPUT VS. RESIDUE

28. GYPSUM SET POINT -At Weigh Feeder 
29. MAXIMUM BALL SIZE OF GRINDING MEDIA IN MILL

30. PERCENTAGE OF FILLING IN BALL MILL

31. CIRCULATION FACTOR IN BALL MILL -FORMULA 1 
32. CIRCULATION FACTOR OF BALL MILL - FORMULA 2

33. CIRCULATION LOAD